Reed Switch Test Procedure
When taking measurements, care should be taken that the Test Coil and the Reed Switch are vertical, or if horizontal, only in an east-west direction, to null the earth’s magnetic field. No Ferro-magnetic material should be within 150 mm of the test area and any clips used for connections should not be made of Ferro-magnetic material. All measurements should be made using Kelvin Sockets to follow the Four-terminal Sensing method. Prior to AT measurements, the coil should be saturated with an Over-drive by applying a voltage equivalent to about 200AT for a few milli-seconds.
The current in the coil is then increased to the point where the reed switch operates, and then multiplied by the number of turns in the coil to give Operate AT. Contact resistance is measured across the contacts by forcing 10 mA test current and 100 mV, after giving 25% AT more than the Operate AT, which is know as Over-drive. Release AT is measured by decreasing the coil current from the Over-drive AT. Dynamic Contact Resistance is measured up to the switching frequency limit. All the measurements are carried out for 10 cycles.
Operate AT and release AT are calculated by measuring the voltage developed across a reference resistor, finding out the current through it, and multiplying the value by the number of turns of the test coil. Suitable compensations may be incorporated to cancel out the earth’s magnetic field. The test coil may be of 5000 or 10000 turns to minimize positional errors.
Static Contact Resistance can be measured by driving a suitable test current through the reed switch and measuring the voltage developed across the reed switch. The measured voltage upon the forced current will give the CR in milli-ohms. The test current is usually small so that no damage occurs to the reed switch and is few tenths of the rated carry current. Constant current sources should be used with care and the open voltage must be very small. Any capacitance in the driving line will destroy the contacts.